Case Studies
At Samshion, our team of engineers and designers partners with innovators worldwide—from startups to Fortune 500 leaders—to craft high-performance prototypes and precision components. We serve industries like automotive, aerospace, medical devices, and consumer tech, transforming blueprints into reality through advanced technologies like CNC machining, vacuum casting, and 3D printing.
Speed and agility define our approach. Whether testing market viability with low-volume batches or validating mass production via rapid tooling and die casting, we empower clients to iterate faster, reduce risks, and scale confidently.
Below, explore how we’ve delivered solutions for complex challenges across industries—detailing materials, processes, and outcomes.
CNC-Machined vs. Extruded Heat Sinks: How to Choose
Choosing between an extruded aluminum heat sink and a CNC-machined heat sink depends on geometry, tooling, secondary operations, tolerances and
3+2 vs Simultaneous 5-Axis CNC Machining: How to Choose
Learn when indexed 3+2 machining is sufficient and when simultaneous 5-axis motion is justified. This engineering guide compares geometry, tool
Counterbore vs Spotface in CNC Machining: Design, Callouts and Inspection
Counterbores and spotfaces both create flat-bottomed features around a hole, but they solve different assembly problems. This guide explains fastener
CNC Machining Robotic Arm Joints: H7 Bearing Bores, Datums and Alignment
H7 bore size alone cannot guarantee robotic joint alignment. Learn how bearing bores, functional datums, GD&T, machining sequence and final
Sheet Metal Weld Distortion: Sequence, Fixturing, Flatness and Inspection
Thin sheet can move as weld metal heats and contracts. Learn how joint design, sequence, restraint and acceptance planning reduce
3D Printing Build Orientation: Strength, Accuracy, Supports and Surface Finish
Build orientation changes load direction, support scars, feature accuracy and cost. This guide presents a practical engineering decision process across